Ƙirƙirar wuƙaƙen slitter na Carbide (blades): Bayanin Mataki Goma

Samar da wukake na slitter na carbide, sanannen tsayin su da daidaito, tsari ne mai fa'ida wanda ya ƙunshi jerin madaidaitan matakai. Anan ga taƙaitaccen jagorar mataki goma wanda ke bayanin tafiya daga albarkatun kasa zuwa na ƙarshe na kunshin.

1. Zaɓin Ƙarfe na Ƙarfe & Haɗuwa: Mataki na farko ya haɗa da zabar a hankali da aunawa mai inganci tungsten carbide foda da cobalt binder. Ana haɗe waɗannan foda da kyau cikin ƙayyadaddun rabo don cimma abubuwan da ake so na wuƙaƙe.

2. Milling & Sieving: The gauraye powders sha milling don tabbatar da uniform size da kuma rarraba barbashi, bi da sieving cire duk wani datti da kuma tabbatar da daidaito.

3. Latsawa: Yin amfani da matsa lamba mai mahimmanci, ƙwayar foda mai kyau an haɗa shi cikin siffar kama da na karshe. Wannan tsari, wanda ake kira powdery metallurgy, yana samar da wani koren ɗanɗano wanda ke riƙe da surar sa kafin yin shuɗi.

4. Sintering: The koren compacts suna mai zafi a cikin tanderun yanayi mai sarrafawa zuwa yanayin zafi fiye da 1,400 ° C. Wannan fuses da carbide hatsi da ɗaure, forming wani m, musamman wuya abu.

5. Niƙa: Bayan-sintering, slitter wukake blanks sha nika don cimma madaidaici siffar madauwari da kaifi baki. Na'urorin CNC na ci gaba suna tabbatar da daidaito zuwa matakan micron.

6. Ramin Hakowa & Shirye-shiryen Hawa: Idan an buƙata, ana huda ramuka a jikin wuƙaƙe don hawa kan abin yanka ko arbor, tare da bin tsauraran matakan haƙuri.

7. Surface Jiyya: Don inganta lalacewa juriya da kuma tsawon rai, da slitter wukake surface iya zama mai rufi da kayan kamar titanium nitride (TiN) ta amfani da jiki tururi ajiya (PVD).

8. Gudanar da Inganci: Kowane wukake na slitter yana yin bincike mai ƙarfi, gami da ƙididdigar ƙima, gwaje-gwajen ƙarfi, da duban gani don tabbatar da ya dace da ka'idodin masana'antu da ƙayyadaddun abokin ciniki.

9. Daidaitawa: Don mafi kyawun aiki, wukake slitter suna daidaitawa don rage yawan girgiza yayin juyawa mai sauri, yana tabbatar da aikin yankan santsi.

10. Marufi: A ƙarshe, ana tattara ruwan wukake a hankali don hana lalacewa yayin sufuri. Ana sanya su sau da yawa a cikin hannayen riga ko akwatunan kariya tare da masu bushewa don kula da busasshen muhalli, sannan a rufe su kuma a yi musu lakabi don jigilar kaya.

Daga danyen karfen foda zuwa kayan aikin yankan da aka ƙera sosai, kowane mataki na samar da ruwan madauwari na tungsten carbide yana ba da gudummawar aikinsu na musamman a aikace-aikacen masana'antu daban-daban.